Saturday, September 21, 2024

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US to award $3 billion to 25 projects for battery manufacturing sector


Reuters | September 20, 2024 | 

LMA material is expected to enable improved energy density, safety, and faster charging for advanced batteries. (Source: Albemarle)

The US Energy Department said Friday it plans to award $3 billion to 25 battery manufacturing sector projects in 14 states as the Biden administration works to shift the supply chain away from China.


The projects will increase domestic production of advanced batteries and battery materials and follows the adoption of US EV tax credit rules to shift battery production and critical minerals away from China.

The awards fund battery-grade processed critical minerals, components, battery manufacturing, and recycling, and will generate $16 billion in total investment for the projects and support 12,000 production and construction jobs, the department said.

“Mineral security is essential for climate security,” said White House climate adviser Ali Zaidi. “This sets us up to lead on the next generation of battery technologies – from solid state to other new chemistries.”

Albemarle is set to receive $67 million for a project in North Carolina to produce commercial quantities of anode material for next-generation lithium-ion batteries, while Honeywell is set to receive $126.6 million to build a commercial-scale facility in Louisiana to produce a key electrolyte salt needed for lithium batteries.

DOE plans to award Dow $100 million to produce battery-grade carbonate solvents for lithium-ion battery electrolytes, while Clarios Circular Solutions, which is partnering with SK ON and Cosmo Chemical, is set to receive $150 million for a project in South Carolina to recycle lithium-ion battery production scrap materials from SK ON, the battery unit of SK Innovation.

Currently most US production scrap is exported by material traders to be processed, mostly in China, DOE said.

DOE plans a $225 million award for production of lithium carbonate by SWA Lithium, jointly owned by Standard Lithium and Equinor, using direct lithium extraction (DLE) technology. DOE also plans to award $225 million to TerraVolta Resources to produce lithium from brine using DLE.

Revex Technologies, a partnership co-founded by Lundin Mining, is set to receive $145 million for three Michigan facilities to turn waste from the only operating US primary nickel mine to yield domestic nickel production for at least 462,000 EV batteries yearly.

DOE plans to award $166 million to South32 Hermosa in Patagonia, Arizona for the mining of high purity manganese sulfate monohydrate (HPMSM) for electric vehicle battery chemistries. Currently over 96% of HPMSM is made in China.

DOE also plans to award $166.1 million for another HPMSM project in Louisiana for Element 25 from manganese ore sourced from an Element 25 mine in Western Australia.

Group14 Technologies is to receive $200 million to develop a US-based silane manufacturing plant in Moses Lake, Washington. The largest source of silane today is China, a material needed for silicon batteries.

Birla Carbon is set to receive $150 million for next-generation synthetic graphite that will not use material from China.

DOE previously awarded $1.82 billion to 14 projects. DOE said the projects selected must complete negotiations and an environmental review before they are awarded.

(By David Shepardson; Editing by Stephen Coates)

South32’s Arizona manganese plant tapped for $166m US government grant

Staff Writer | September 20, 2024 | 

The Hermosa project in Arizona. (Image courtesy of South32.)

South32’s (LSE: S32; ASX: S32) Hermosa project in Arizona has been tapped for a US government grant of up to $166 million. This potential funding is part of the US Energy Department’s plans to invest $3 billion into the domestic battery manufacturing sector announced Friday.


Located in the Patagonia Mountains, about 80 km southeast of Tucson, the Hermosa project is targeted to produce two federally designated critical minerals — zinc and manganese — from the Taylor sulphide and Clark oxide deposits, respectively.

The Taylor deposit represents the first phase of the project, targeting first production in fiscal 2027. It has the potential to become one of the world’s largest, lowest-cost zinc producers, with a nameplate capacity of 4.3 million tonnes annually and unit costs of $86/tonne of ore processed, as shown in its feasibility study. Its initial mine life is estimated at 28 years.

Following the delivery of the feasibility study, the board of South32 approved an investment of $2.16 billion to fund the construction of key infrastructure for the zinc mine, which had already begun last year.

Also last year, Hermosa became the first mining project added to the US FAST-41 permitting process designed to promote faster development of clean energy assets.

According to South32, the infrastructure at the zinc mine would support future potential development of other deposits at the site, including the battery-grade manganese deposit at Clark, which is subject to further study.
Manganese facility

The DOE funding, once negotiated and secured, would provide 30% of the cost of its proposed commercial-scale manganese production facility, the Australian miner said in a press release on Friday.

While the exact location of the facility is yet to be determined, it will be in southern Arizona, South32 said. Construction for the manganese decline to enable bulk sampling through a demonstration plant and further underground exploration are continuing on schedule, with access targeted for the end of 2025.

The funding follows a $20 million award to the Hermosa project earlier this year from the Department of Defense Production Act Investment (DPAI) program to help accelerate the domestic production of battery-grade manganese.

“This project has the potential to provide a reliable, lower carbon and cost-effective domestic option for manganese products within the electric vehicle battery supply chain that currently relies entirely on foreign imports,” Pat Risner, president of South32 Hermosa said in the statement.

South32 says Hermosa could be scaled up as the only fully integrated source of battery-grade manganese for EV battery chemistries sufficient to supply the emerging North American market. Based on a third-party life cycle assessment, production from its deposit at Hermosa is projected to be the lowest carbon impact project in manganese chemicals in North America.

The US has not mined any manganese since the 1970s, and more than 95% of the current production of battery-grade manganese is currently in China, according to company estimates.


US closer to greenlighting ioneer’s Nevada lithium mine

Cecilia Jamasmie | September 19, 2024 | 


The Rhyolite Ridge lithium-boron project in Nevada. (Image courtesy of ioneer.)

The US Bureau of Land Management (BLM) cleared on Thursday one of the final regulatory hurdles for ioneer’s (ASX: INR) Rhyolite Ridge lithium mine in Nevada, a project that would be a key supplier of the electric vehicle battery metal to the local auto industry.


The proposed lithium mine, about 225 miles (362 km) north of Las Vegas, contains one of the largest sources of lithium in North America. It could produce enough of the metal to power nearly 370,000 electric vehicles per year.

The agency’s decision follows a review process spanning over more than six years, and is part of Washington’s ongoing efforts to strengthen domestic critical minerals production and counteract China’s dominance of battery mentals. If granted final approval, Rhyolite Ridge would be the first lithium project permitted by the Joe Biden administration.

Shares in ioneer soared on the news, closing more than 15% higher to A$0.19 each on the Australian Stock Exchange (ASX). This leaves the company with a market capitalization of A$432.42 million ($294m).

The Rhyolite Ridge asset is also home to a rare flower, which has given conservation groups arguments to oppose the project, highlighting the complexity of trying to balance the protection of biodiversity and the need for metals to reduce the globe’s emissions.

Rhyolite Ridge is the only known lithium-boron deposit in North America and one of only two known such deposits in the world.

BLM officials said they worked closely with local, state and tribal governments on the environmental review announced Thursday.

Once it is published in the Federal Register, the public will have 30 days to submit comments. After the review period, the BLM will publish a final environment impact analysis, with a final decision — essentially a mining permit — to be issued within 30 days after that.

The Rhyolite Ridge lithium project “represents another step by the Biden-Harris administration to support the responsible, domestic development of critical minerals to power the clean energy economy,” the BLM said in statement.

Laura Daniel-Davis, Acting Deputy Secretary of the Interior, noted the proposed mine exemplifies what can be achieved when industry, states, tribes, and stakeholders collaborate to ensure prompt consideration and adaptation of projects that meet the US energy needs while respecting cultural and environmentally sensitive areas.

Breaking away from imports

Lithium is one of 50 minerals identified as critical by the U.S. Geological Survey, which considers importance of the mineral to the country’s economy and national security and the vulnerability of its supply chains. Lithium batteries are used extensively in the growing market for portable electronic devices, vehicles, and grid storage applications.

The US government has already backed another lithium mine in Nevada. Lithium Americas’ (TSX: LAC) (NYSE: LAC) Thacker Pass project is targeting 80,000 tonnes per annum of battery-quality lithium carbonate (Li2CO3) production capacity in two phases of 40,000 tonnes. Phase 1 production is expected to commence in the second half of 2026. The project is expected to create 1,000 jobs during construction and 500 jobs during operations.

US mining policy is currently administered through multiple agencies, including the BLM, the Fish and Wildlife Service, and the Mine Safety and Health Administration.


Nippon Steel to sell $211 million in assets to manage debt amid US Steel deal

Reuters | September 20, 2024 

Credit: Nippon Steel

Nippon Steel plans to sell at least 30 billion yen ($211 million) in assets in this fiscal year to manage its debt, the Nikkei quoted its vice chairman as saying on Friday, as it waits to know the fate of its $14.9 billion bid for US Steel.


Earlier this year, Nippon Steel agreed with three Japanese megabanks for $16 billion in loans to fund the acquisition of US Steel. However, the deal is facing political opposition in the United States amid the Nov. 5 presidential elections.

Nippon Steel plans to sell at least 30 billion yen in assets including real estate and inventories to improve capital efficiency amid the US Steel takeover, the Japanese steelmaker’s vice chairman, Takahiro Mori, was quoted by Nikkei newswire as saying.

Nippon Steel did not immediately reply to a Reuters request for a comment.

The Japanese company’s debt-to-equity ratio is expected to increase to 0.9 from 0.5 as a result of the US Steel deal which both companies target to close by the end of December, pending approvals.

This ratio may come down to 0.7 by the end of March if certain steps are taken, Mori told Nikkei.

($1 = 142.0100 yen)

(By Katya Golubkova; Editing by Muralikumar Anantharaman)
Gold price breaks $2,600 barrier as Fed cut bets prolong historic run

Reuters | September 20, 2024 | 

Stock image.

Gold soared above the $2,600 level on Friday for the first time, extending a rally boosted by bets for further US interest rate cuts, and rising tensions in the Middle East.


Spot gold was up 1.3% at $2,620.63 per ounce by 1:43 p.m. ET (1743 GMT), while US gold futures settled 1.2% higher to $2,646.20.





Bullion’s latest rally got a fillip after the Federal Reserve initiated an aggressive easing cycle on Wednesday with a half-percentage-point reduction, adding to the appeal for gold, which pays no interest.

Prices of the safe-haven asset have climbed 27% in 2024, their biggest annual rise since 2010, as investors also sought to hedge uncertainties spurred by prolonged conflicts in the Middle East and elsewhere.

The record rally could be poised for a correction, analysts said.

“Clearly, there’s still some buying activity associated with the Fed’s decision to begin their easing cycle with a big cut,” said Daniel Ghali, commodity strategist at TD Securities.

However, “the source of this buying activity remains off our radar,” given ETF inflows are relatively marginal and Asian buyers are still on a buyers’ strike, all signs of “extreme positioning,” Ghali added.

The record rally has eroded retail demand in top consumers China and India.

The rally in gold “should not go on forever,” Commerzbank said in a note, citing the expectation for rate cuts of only 25 basis points each at the Fed’s next two meetings.

Still, some analysts said gold could see more upward spikes.

“Geopolitical risks, such as ongoing conflicts in Gaza, Ukraine, and elsewhere, will ensure to sustain gold’s safe-haven demand,” Forex.com analyst Fawad Razaqzada said in a note.

Continued weakness in the dollar, which makes gold cheaper for holders of other currencies, offered additional tailwinds, analysts said.

Elsewhere, spot silver gained 1.2% to $31.16. Platinum fell 1.1% to $978.50 and palladium shed 0.5% to $1,074.84.

(By Anushree Mukherjee; Editing by Arpan Varghese, Barbara Lewis, Shreya Biswas and Alan Barona)
Zambian miners resist state taking bigger stake in resources

Bloomberg News | September 20, 2024 | 


Lusaka skyline, Zambia. Stock image.

Zambian mining companies met with the government to resolve differences over a proposed legal change that would potentially give the state a bigger share of its mineral resources.


Draft legislation under consideration in the southern African country’s parliament would enable Zambia to “acquire mining rights for investment by government.” The state would be able to buy a stake in an area before an exploration license was granted, and retain it after a discovery was made and the site developed.

That plan is opposed by the Zambia Chamber of Mines, whose members include units of First Quantum Minerals Ltd. and Barrick Gold Corp. Earlier in the week, the chamber said that in its current form, the new law would introduce “unaccountable and arbitrary” decision making.

The chamber met with Zambia’s Mines Ministry on Friday in the capital, Lusaka, to “reach an amicable settlement” on the contested clause. “The parties have developed a roadmap for the resolution of the matter within the shortest period of time,” they said in a joint statement.

The chamber also criticized plans outlined last month by Mines Minister Paul Kabuswe for the government to set up a state-owned firm to control at least 30% of the output of critical minerals, including copper, from future mines. Zambia, Africa’s second-biggest copper producer, is targeting a fourfold increase in output of the metal by early next decade.

(By William Clowes and Taonga Mitimingi)

 

SmartPropulsion: A Game Changer for Reducing Fuel & Ensuring Compliance

Propeller

Published Sep 17, 2024 3:06 PM by Emerson

 

 

Across the global marine industry, environmental sustainability and economic efficiency are becoming increasingly intertwined. Vessel owners and operators face pressure to adopt fuel-saving solutions to meet the ever-tightening regulatory standards such as the 2050 zero-emission target, as well as market expectations for greener shipping.

While many technologies promise efficiency improvements, they are often costly, complex to implement, and in some cases, simply cannot deliver the results they initially promise. This puts marine businesses at an impasse; if they fail to meet regulations, they simply cannot operate the ship. Even if they do comply today, they must achieve and maintain a CII rating that meets changing regulations. While also contending with rising fuel costs and new carbon tax legislation, making it critical to reduce operating costs.

Against such uncertainty, shipowners need to be sure they are making the right decisions, not only to ensure their profitability and compliance now, but to de-risk their future. The industry seeks a solution that is cost-effective to install, does not require dry docking, and guarantees the necessary fuel savings. One proven technology delivers all this and more, known as SmartPropulsion and it achieves impressive results.

SmartPropulsion – a game changer

SmartPropulsion is an energy-saving solution from Emerson, powered by Frugal Technologies, that optimizes propulsion efficiency through AI and machine learning by monitoring and learning a vessel’s operating parameters in real time.

The reduction varies in accordance with propeller types, however a proven fuel saving of up to 15% has been documented in vessels equipped with CPPs, while fuel savings of up to 5% is documented in vessels equipped with FPPs. Every vessel goes through a business case evaluation, based on historical data, that evaluates the feasibility and return on investment. Not only does this mean they can save significant amounts on fuel costs, but SmartPropulsion also helps vessels to comply with existing and upcoming emissions regulations and achieve an optimal CII rating.

"We are proud to introduce SmartPropulsion, our latest innovation in collaboration with Frugal Technologies. Emerson is committed to making the world healthier, safer, smarter and more sustainable. With SmartPropulsion, we are taking a significant step forward in our commitment to sustainability, supporting our customers to navigate their daily challenges and realize their decarbonization goals." Jakob Noerr, vice president, marine solutions, Emerson.

Minimal CAPEX with significantly reduced OPEX

SmartPropulsion is compatible with all vessel types, engines, fuels, and propulsion systems. As an on-top solution, it interfaces directly with the existing Propulsion Control System, rather than the engine or propeller itself. This ensures proper equipment safety and gives a lower implementation cost compared to other energy-saving technologies.

Installation can be completed in three days, with no dry dock or off-hire days. This means vessels can be back in operation extremely quickly and can start delivering significant OPEX savings, with full return on investment (ROI) in as little as six months. The solution requires minimal training and, as a software-driven solution, maintenance is virtually non-existent.

Data-driven intelligence

SmartPropulsion uses cloud technology to combine Model Predictive Control and machine learning to collect and analyze data from the vessel’s operational parameters to create optimal propeller curves.

This means the system learns from experience over time. So, the longer it runs, the better it tracks the condition of the vessel and the more optimized the propulsion system becomes. On top of this, the vast amount of data collected can be integrated into existing intelligence solutions, generating insight for predictive maintenance. This enables users to solve any potential operational issues long before they become critical, saving considerable costs in repairs, associated downtime, and off-hire periods.

Proven results

SmartPropulsion is already proving its worth. Older vessels save more, but even relatively new vessels built according to old designs can have high savings.

For example, Uni-Tanker’s chemical tanker has seen a 12.2% improvement in fuel savings using SmartPropulsion, giving an ROI of only nine months and providing full documentation for CII reporting. Uni-Tankers was so impressed that they have installed SmartPropulsion on another eight vessels. Kristian Larsen, Technical Director at Uni-Tankers, commented: “With SmartPropulsion, we have a system that enables us to reduce the climate impact of our fleet while at the same time strengthening our competitiveness.”

In addition, Christiania Shipping has fitted two tankers with SmartPropulsion, giving an estimated 8-12% fuel savings each. Based on positive results Christiania Shipping upgraded more ships and now has eight CPP vessels and four FPP vessels installed with the solution. The FPP vessels are saving 2-4% of fuel and SmartPropulsion is also handling shaft power limitation according to calculated EEXI limits. Following these results, Christiania Shipping is planning to upgrade more of their vessels.

Based on data from already installed ships, we can estimate the fuel reduction for a typical container vessel of 6K TEU capacity with FPP. With 240 annual sailing days on average, it will consume an estimated 24K mt fuel. With SmartPropulsion installed, we can estimate a saving of approximately $4500K per year and ROI can be achieved in four months or less. Additionally, an estimated 2200mt of Co2 emission could be saved annually, significantly improving the CII rating for the vessel.

One to watch

Most vessel owners, managers, and operators would be pleased to gain even a one percent improvement in fuel efficiency. With SmartPropulsion, as much as 15 percent can be achieved, depending on the vessel's design, setup, and operational pattern. When other important factors are also taken into consideration, such as minimal implementation costs, significantly reduced OPEX, and low EU ETS costs, this innovative new technology looks to be a clear winner in terms of efficiency, safety, and value.

As regulations change, there will always be technologies in development to help vessels meet them. However, for the impressive results it delivers, SmartPropulsion is something we can expect to see on many more vessels in the future.

Visit Emerson to learn more about how SmartPropulsion can help improve the operation of your fleet, or contact Naveen Hegde, director, propulsion control and optimization, Emerson.

This article is sponsored by Emerson.

The opinions expressed herein are the author's and not necessarily those of The Maritime Executive.


Rolls-Royce Sells Naval Propulsor Business to Fairbanks Morse

propeller
Propeller installation on the USS Nimitz (USN photo)

Published Sep 19, 2024 6:50 PM by The Maritime Executive

 

Rolls-Royce Sells Naval Propulsor Business to Fairbanks Morse


As part of its ongoing strategy to hone its operations to improve financial results, UK-based Rolls-Royce is selling its naval propulsors and handling business to Fairbanks Morse Defense, a leading U.S. defense contractor. The sale comprises operations in Mississippi and Massachusetts, as well as the specialized naval handling systems unit in Peterborough, Canada.

The CEO of Fairbanks Morse George Whittier is calling it a transformative deal for the company which already offers a diverse portfolio of engines, motors, and systems for naval craft. Fairbanks Morse is a leading supplier for U.S. Navy vessels as well as the U.S. Coast Guard, UK Royal Navy, Royal Canadian Navy, and Royal Australian Navy.

“The way that our products and services complement each other is unmatched in the defense industrial base,” said Whittier. “Combining our capabilities allows Fairbanks Morse Defense to substantially increase what we offer to our U.S. maritime defense customers while also offering our systems and components solutions to Rolls-Royce's global customer base.”  

The acquisition will include a range of propellers and waterjets for naval applications, as well as marine handling systems, which enable the deployment and recovery of manned and unmanned craft, and other cargo, from naval vessels. Rolls-Royce says that its propulsion equipment can be found on more than 95 percent of the U.S. Navy Surface Warfare fleet, including on all the U.S. aircraft carriers currently in service. In 2021, the company reached an agreement with Fincantieri Marinette Marine to design and manufacture up to 40 propellers for the Constellation-class (FFG-62) guided missile frigate program.

Rolls-Royce has two facilities in the United States including its marine propeller and waterjet manufacturing campus in Pascagoula, Mississippi that is responsible for producing controllable pitch propeller blades and hub body castings, large fixed-pitch propellers, and waterjets for the U.S. Navy. 

According to the company, it is the country’s only privately owned foundry that is qualified to cast propellers for the U.S. Navy’s surface and submarine fleet, making it a United States National Asset.  In 2022, the U.S. Department of Defense through the DPA Title III program provided a grant to support the construction of a new 26,000 facility, with foundry and machining equipment in Pascagoula.

The facility in Walpole, Massachusetts also works with ship propulsor systems and aftermarket services for the U.S. Navy, U.S. Coast Guard, and other international navies. It supports controllable pitch propellers, fixed propellers, and waterjets.

In addition to the propulsors, Fairbanks Morse Defense is acquiring Rolls-Royce Peterborough, Canada which supports the design and manufacture of handling systems, launch and recovery systems, and undersea sensors and systems for navies across the globe. Its products include the next-generation Mission Bay Handling System for the Global Combat Ship program, a frigate program for the UK Royal Navy, Royal Canadian Navy, and Royal Australian Navy.

They are also used on U.S. Navy fleet supports, amphibious ships, surface combatants, submarines, and more, as well as on U.S. Coast Guard vessels. Rolls-Royce handling systems are found on many of the U.S. Navy’s surface combatants.

Terms of the acquisition were not announced and the closing is subject to regulatory review and approval. Rolls-Royce will retain its Naval Gas Turbines and Generator Sets operations, which provide power dense solutions for naval propulsion and onboard power needs




 

Wärtsilä and Chevron Start Unique Engine Conversion to Reduce Methane Slip

LNG carrier
Chevron will proceed with the conversion of the engines on two of its in-service LNG gas carriers (Chevron Shipping)

Published Sep 19, 2024 7:21 PM by The Maritime Executive

 

 

Wärtsilä and Chevron Shipping Company are starting a first-of-its-kind program to convert engines on six of the company’s LNG carriers to reduce methane slip. The companies undertook a two-year collaboration to develop a unique approach to one of the key issues in the use of LNG as a marine fuel. Chevron placed an order to proceed with the conversion of the first two vessels.

"Chevron Shipping aims to reduce methane emissions intensity of our LNG fleet in support of a lower carbon future," says Barbara Pickering, President of Chevron Shipping. "We are pleased to collaborate with Wärtsilä in this industry first.

Environmentalists have focused on the release of unburnt methane which is known as methane slip. They argue that methane is a more harmful greenhouse gas as it traps more heat in the environment. The maritime engine and LNG groups respond that the newer generation of engines has reduced or eliminated methane slip while multiple initiatives are also looking at the potential of a scrubber-like installation to capture the methane from a vessel’s emissions.

Wärtsilä explains that the conversion program is designed to convert its popular dual-fuel engine to spark gas (SG) operation. The company explains that using spark ignition versus diesel pilot fuel to initiate combustion enables a more optimized combustion process. It reduces the methane slip and improves efficiency.

"This innovative project represents a notable step forward on the road to advancing lower-carbon fleets," said Roger Holm, President of Wärtsilä Marine & Executive Vice President at Wärtsilä Corporation. “Wärtsilä has an extensive track record in reducing methane slip from LNG-fuelled engines, not only as newbuild solutions but also through retrofitting existing installations.”

This new technology complements Wärtsilä's extensive portfolio of solutions aimed at reducing methane emissions from vessels. With nearly three decades of experience in LNG technology, Wärtsilä says it focuses on providing both the dual fuel flexibility provided by the DF engine, as well as with the single-fuel SG engine.

No details were announced on the timing of the conversion or where it would take place. 


Chinese Shipyard Opts for Wärtsilä Cargo Handling & Fuel Gas Supply Systems

Wärtsilä
Wärtsilä Gas Solutions will supply the cargo handling and fuel gas supply systems for four new medium-sized gas carrier (MGC) vessels. © Capital Ship Management Group

Published Sep 20, 2024 1:07 PM by The Maritime Executive

 

[By: Wärtsilä]

Wärtsilä Gas Solutions, part of technology group Wärtsilä, will supply the cargo handling and fuel gas supply systems for four new medium-sized gas carrier (MGC) vessels. The ships are being built at the Nantong CIMC Sinopacific Offshore & Engineering (SOE) shipyard in Shanghai for Greek operator Capital Gas Ship Management. The order was booked by Wärtsilä in Q3 2024.

c is the market leader in supplying cargo handling and fuel gas supply systems for MGCs, and this order once again strengthens this position. The 40,000 cbm capacity vessels will transport and operate with liquefied petroleum gas (LPG). The Wärtsilä systems are designed to ensure safe and efficient operation with this category of cargo and fuel.

While Wärtsilä has worked closely with SOE for several years, these will be the first Wärtsilä cargo handling and fuel gas supply systems for vessels operated by Capital Gas Ship Management.

“We have a long-term relationship with SOE, having delivered a various range of gas related products and systems. Being awarded this repeat order is very important to us, since it indicates a high level of customer satisfaction,” commented Barry Yang, Sales Manager, Wärtsilä Gas Solutions, China.

The Wärtsilä equipment is scheduled for delivery to the yard commencing in March 2026.

The products and services herein described in this press release are not endorsed by The Maritime Executive.

ABS Signs MOU with HD KSOE to Advance Zero-Carbon Ships

ABS
Photo Caption: Kwang-Pil Chang, Senior Executive Vice President and Chief Technology Officer, HD KSOE, with Patrick Ryan, ABS Senior Vice President and Chief Technology Officer

Published Sep 20, 2024 1:43 PM by The Maritime Executive


[By: ABS]

Enhancing their collaboration on cutting-edge marine and technology projects, ABS and HD Korea Shipbuilding & Offshore Engineering (HD KSOE) signed a memorandum of understanding (MOU) to advance the development and certification of innovative systems for next-generation, zero-carbon ships.

Representatives from both companies met at Gastech 2024 for the signing ceremony. Entitled “Cooperation on the Advanced Zero-Carbon Ships,” the MOU focuses on integrating advanced technologies in three main areas:

  • A novel LNG cargo handling system that utilizes full re-liquefaction system to suppress boil-off gas (BOG) for zero-carbon LNG carriers
  • A comprehensive ammonia fuel supply system including pressure control for large commercial vessels
  • An efficient integrated system that enhances re-liquefaction with cold ammonia fuel supply, thereby improving system efficiency and reducing power consumption

“To help safely deliver the rapid technological advances our industry needs, collaboration will be essential. ABS is proud to expand our relationship with HD KSOE, and we look forward to working together on innovative concepts to optimize and enhance next-generation vessels,” said Patrick Ryan, ABS Senior Vice President and Chief Technology Officer.

“HD KSOE and ABS are committed to advanced key technological developments for the next-generation vessel market through collaboration. We look forward to presenting a long-term vision for gas carriers and zero-carbon fueled ships, focusing on achieving net-zero emissions,” said Sung Young-jae, HD KSOE Vice President and Research Director of Decarbonization Research Lab.

ABS provides comprehensive decarbonization and sustainability solutions for the offshore and maritime industries. The ABS approach, combined with extensive technical knowledge and customized solutions, helps owners and operators achieve their decarbonization and sustainability goals. 

The products and services herein described in this press release are not endorsed by The Maritime Executive.




 

NYK Seeks to Commercialize Green Ship Recycling in Japan

ship recycling
NYK is studying commercalizing ship recycling in Japan (NYK)

Published Sep 18, 2024 3:50 PM by The Maritime Executive

 

 

Japan’s ship-owning giant NYK (Nippon Yusen Kabushiki Kaisha) is partnering to explore the opportunities for green ship recycling in Japan. Working with Oono Development Company, a Japanese demolition and waste disposal company, they had agreed to jointly study the commercialization of ship recycling.

The companies point to the need for more eco-friendly ship recycling and the growing interest in recycling materials to promote a circular economy. Ships they note are made of large amounts of high-quality steel, and more than 90 percent of medium and large vessels are recycled as construction materials, recycled materials, or used equipment. Operations at Alang, India, for example, became well-known for their repurposing of materials from ships while the metals feed India and other countries' steel and construction industries.

Analysts have projected despite the current drought in ship recycling that a wave is coming as companies move to meet new environmental regulations. NYK notes however that there are currently a limited number of yards worldwide that meet the required standards for ship recycling.

They anticipate further pressure creating new opportunities as the International Maritime Organization (IMO) in June 2025 puts in force the Ship Recycling Convention. First proposed 15 years ago, the Hong Kong Convention sets new standards for safety and environmental protection. Liberia and Bangladesh were the last signatories for the Hong Kong Convention in June 2023 clearing the way for it to go into effect next year.

Promoting the circular economy and meeting trends toward decarbonization, the steel industry is shifting toward electric furnaces. Ships and other scrap steel have low impurity content which is harder to remove from molten steel making it desired and lower cost for the electric furnaces. Scrap has become increasingly attractive for the process of rerolling.

 

Concept for the recycling operation using Oono Development's dry dock in central Japan (NYK)

 

Oono Development owns Japan’s only large dry dock which can be used to handle large ocean-going vessels and offshore platforms. It is located on the eastern coast in central Japan near Nagoya and will become the center of the recycling operation. The companies highlight the site is almost a hundred acres and has mooring and a coastal quay to support the operation. The dry dock, which is over 2,600 feet (810 meters) in length can handle two large ocean-going vessels at one time.

The dry dock method for dismantling a vessel will be a key component of meeting the new environmental regulations. In addition, they will explore building a high-efficiency incineration power generation facility to complete the treatment of industrial waste. 

They anticipate business opportunities in the sale of the valuable resources from the ships, including steel and used equipment.

 

Seaonics Ready to Market World's First Offshore Charging Solution

Seaonics
Prototype testing of the Ocean Charger charing the CSOV newbuilding Rem Power from an offshore wind turbine (Photos: Seaonics)

Published Sep 20, 2024 12:06 PM by The Maritime Executive

 

[By: Seaonics]

Following successful in-port and offshore prototype testing, Norwegian lifting and handling specialist Seaonics is on track to commercialise its Ocean Charger solution for electric SOVs amid strong interest from wind farm developers.

High-voltage charging tests were conducted in port to charge the batteries on the Rem Offshore-owned diesel-electric hybrid CSOV (Construction Service Operation Vessel) REM Power (built 2023) as well offshore from a charging point (cable reel, winch and control system) mounted on a wind turbine.

"At 10 years old, the turbine is one of the smallest offshore but the prototype proved it is possible to install the Ocean Charger on an existing turbine and charge an SOV from day one, using 11 kilovolt (KV) current delivering 6 MW of charge. Apart from a handful of improvement points to fix, the concept and control system are complete and the product is available for sale as is. We're first in the market and already in talks with wind farm owners," said Bjørnar Huse, Sales Manager, Offshore Energy at Seaonics.

He adds that because power current varies between wind parks and wind turbines, the commercial version will have to be customized for each project.

Significance and benefits
The ability to charge vessels offshore in a cost-effective way is a central enabler for shipbuilders to deliver zero-emission SOVs to the offshore wind industry. "Connecting vessels to the power grid in the wind farm and charging batteries regularly is a big step towards increasing sustainable operations without using any additional energy sources. It saves the time and energy needed to return to port to charge, while the operating cost of electric SOVs versus diesel and alternative fuels is much lower, because both the energy is cheaper and you reduce engine maintenance demands. You still need diesels for back-up power, but quite a lot smaller than for a full diesel operation, with lower Capex," said Huse.

A large, 60-person SOV consumes 20 to 25 MW hours per day, so at 6 MW you can potentially charge for a full day's operation in three to four hours. "But it's better for the lifetime of the battery pack to never be completely depleted nor fully charged – between 50 and 80 percent is best. You could charge for six hours at night, say, then do ad-hoc charging during the day," Huse said.

Meanwhile, wind farm owners are moving away from the idea of locating charging points on a substation or expensive floating buoys. "The standard will most likely be to locate the charging point on a turbine. Downscaling the weight and cost also means you can have many charging points reducing the need to cruise long distances to charge. The turbines are usually owned by the developer, so they can fit as many as required. It is easier mechanically to have charging points on a substation but as these are usually owned by the grid owner, there is some doubt as to who would be responsible for their maintenance and insurance etc. This will have to be sorted out project by project," Huse added.

Standardised solution
The Ocean Charger's standardised solution is cost effective because it uses an industry-standard connector plug and power levels both for offshore charging and in port. "The prototype worked using a standard vessel and crane. The plug is an industry standard used for shore charging cruise ships as well as Hoegh Autoliners' Aurora-class hybrid-electric newbuild car carriers. Tying known technology together made it easier to get to a prototype in a relatively short time. We didn't have to invent a lot of new components unlike some competitors using a bespoke plug," Huse said.

The product can be fitted to any structure and vessel and the power integrated with the vessel switchboard and the chosen charging voltage. "The main development challenges were handling the medium/high current coming on board the vessel and navigating the relevant standards (IEC, ISO etc) for marine technical equipment. For example, there are a lot of class requirements on safety distance around the plug. Existing standards also mostly still cover shore-based equipment so we had to make an offshore version of the different components," Huse added.

The current issue
Discussions are currently underway with wind park owners regarding charging current. Wind parks usually have 66 or 132 KV requiring one or two transformers – one on the charging point and another on the vessel – to get the high voltage down to medium or low voltage. "Some have asked us to explore bringing 132 KV, which is the standard current in big power lines on land, directly onto the vessel and do all the transformation onboard. However, managing such high current would require a very bespoke handling and safety system. Feasibility depends on the cost of power integration and transformers," said Huse.

"The cost-effective compromise is to stick with 11 KV, which is what the Aurora-class vessels use but is still high considering the standard shore connection for fishing vessels and small SOVs today is typically 690 or 1,000 volts, using the same equipment for both offshore and shore charging."

Grabbing the cable
The SOV approaches the charging point and uses a crane equipped with a gripper that 'grabs' the end of the cable and pulls it onto the connection area integrated on the vessel deck. The REM Power has a fully 3D compensated crane and can connect even in rough weather, but smaller SOVs and maintenance craft that don't have a crane can use the motion-compensated gangway instead. "High accuracy isn't necessary, as the automated handling system guides the plug to the right place, eliminating any need for manual operation," said Huse.

The vessel has to be on DP during charging but with a larger footprint to reduce power consumption. The cable is slack so the vessel can move 20 metres or so back and forth without damaging anything. "The DP safety system will kick in if the vessel loses position or, if necessary, the control system will automatically release the cable in an orderly manner. The system has been designed with two levels of redundancy for emergency release," Huse said.

"It is of course possible the plug may occasionally be released in a non-orderly manner and be submerged, leading to water intrusion both in the plug and cable. That may require the whole cable to be replaced involving time and cost. No industry standard plugs have been approved or are capable of being submerged, so we had to design a watertight cover. The handling system opens the cover when the plug is on board and guides it into the charging notch, and in reverse when charging is complete."

Time for tailoring
Huse says it would take a few months to customise the configuration and get approvals for a specific wind park and vessel. "For wind farms that will be installed in two to four years' time, there is ample time to do final integration design, fabrication and installation on a new chartered SOV or retrofit an existing one. Fitting the charging points to turbines before they are installed also streamlines the operation."

Seaonics can write an offer today for the Ocean Charger in its current configuration. "We know exactly how much the vessel integration will cost, and how much the charging point on a turbine will cost. Total project cost will obviously vary depending on how many charging points it entails and customisation required to match the owner's operating parameters."

The Ocean Charger was developed by a consortium led by Ã…lesund-based Vard Design and sister companies Seaonics and Vard Electro, alongside partners Rem Offshore, Solstad Offshore, SINTEF Energi, SINTEF Ocean, DigiCat, Sustainable Energy, Equinor, Source Galileo Norge, Corvus Energy, Plug, Shoreline, Sustainable Energy, University of Bergen, Norce and Maritime CleanTech. "Coming up with a pioneering product at speed demonstrates what great partners with different expertise can achieve in collaboration – which is the only way to accelerate sustainability in our industry," Huse concluded.

To find out more Ocean Charger, visit us at Wind Energy Hamburg on 24-27 September (Hall B2.EG, Stand 230.23).

The products and services herein described in this press release are not endorsed by The Maritime Executive.


Alfa Laval Secures Order for Ballast Water Management System Replacements

Alfa Laval
Alfa Laval PureBallast 3

Published Sep 20, 2024 12:17 PM by The Maritime Executive

 

[By: Alfa Laval]

Alfa Laval has received an order to replace 18 ballast water treatment systems (BWMS) onboard vessels belonging to a major European shipowner. This significant order shows the high demand for the replacement of malfunctioning systems and a growing market for Alfa Laval’s BWMS replacement offering.

Strict regulations and frequent controls are driving shipping companies to ensure their ballast water treatment systems are fully operational to avoid high costs, downtime, and potential business losses. As the majority of the world fleet is now equipped, the BWMS retrofit market is nearing saturation. Many suppliers have reduced their commitment to customers or exited the market entirely, leading to a lack of support and upgrade options as regulations evolve. This is especially challenging when the systems purchased are not functioning properly.

High demand for replacement of BWMS 
Over the past two years, Alfa Laval has replaced more than 250 systems from 30 different manufacturers, and the orderbook for replacement continues to grow. “With the consolidation of the BWMS market, we see a growing need for replacing installed BWMS systems”, says Tobias Doescher, Head of Global Sales, Business Development and Marketing, Alfa Laval PureBallast. “We have been contacted by an increasing number of shipowners and ship management companies worldwide who are experiencing issues that their current supplier cannot resolve. We are happy to step in and support our customers with cost-efficient and sustainable solutions.”

Professional approach to replacement projects
Alfa Laval has experience replacing systems using electrochlorination (EC) and UV technology. The replacement projects are handled professionally by a thorough onboard assessment of the existing system by a qualified expert. This comprehensive evaluation determines necessary replacements and identifies components that can be reused, resulting in substantial cost savings for clients. The replacement process is customized for each customer, providing them peace of mind in meeting BWMS compliance. 

“The success of this offering validates the way Alfa Laval has chosen to work - partnering for the entire lifecycle of ballast water management equipment rather than being a one-time supplier,” says Peter Sahlén, Head of Alfa Laval PureBallast. “While other suppliers are exiting the market, we are investing in our experts, actively following the regulations, and offering new services to facilitate compliance. We have even launched our new PureBallast 3 Ultra, developed based on years of customers´ feedback.”

The products and services herein described in this press release are not endorsed by The Maritime Executive.

 

China Plans First Domestic Expedition Cruise Line as Part of Polar Growth

polar cruise ship
Built in 1990, Seaventure will be renamed Poseidon to launch China's first polar cruise line (Polar Latitudes)

Published Sep 16, 2024 5:00 PM by The Maritime Executive

 

China is set to launch its first polar expedition cruise line in 2025 with plans to build out the operation to align with government goals. The Chinese government has shown a strong interest in expanding its presence in the polar regions launching new research vessels and programs both to the Arctic and Antarctica.

The Guangdong Port and Shipping Group and Guangdong Travel Holding Group announced plans for a new brand to be called 66 Degrees Expeditions. They plan to launch operations with its first cruises to the Arctic in May 2025. 

Polar expedition cruising is one of the fastest-growing segments of the cruise industry. Historically using more basic ships focused on the destination, brands including Viking and Seabourn have entered the market with new luxury cruise ships as part of the trend to expand the market. 

Chinese state media cited figures of a 180 percent increase in Chinese tourism to the North and South Poles in 2023 versus 2019 before the pandemic. They report as outbound Chinese tourism rebounded that polar travel was up 20 percent year-over-year.

“This is a proud feat and a historic breakthrough. China finally has its own polar cruise brand,” said the former leader of the Chinese Arctic Science Expedition Team Li Shuanke.

Guangdong reports the new brand will launch with a cruise ship they plan to rename Poseidon. The 6,750 gross ton vessel was built by Japan’s Mitsubishi Heavy Industries in 1990 and first operated as the Frontier Spirit. It was purpose-built for the polar regions and her hull is ice-classed “1A Super” which is the highest ice class awarded to passenger vessels. The ship is 366 feet (111.5 meters) in length and although designed to carry up to 160 passengers it is limited to approximately 130 while in Antarctica.

The ship was operated from 1993 to 2020 as the Bremen by Hapag-Lloyd Cruises before being replaced with new purpose-built luxury expedition cruise ships. Recently, she has been operating as Seaventure marketed by a variety of polar tour companies. The ship is registered in Cyprus. During her career, she has made the transit on both the Northeast and Northwest passages.

The Chinese report she will be refitted along with the name change to Poseidon before her first season in the Arctic. Describing 66 Degree Expeditions they said it will be “international quality, Chinese friendship.” 

The brand also anticipates the construction of a fleet of expedition cruise ships. While China only introduced its first large, domestically-built cruise ship in 2024, China Merchant Heavy Industries (CMHI) shipyard in Haimen has built a series of smaller, luxury expedition cruise ships complete with the Ulstein X-bow for comfort. With the first ship introduced in 2019, CMHI plans to finish the series with the last ship due for delivery in August 2025. The seven ships were built for SunStone Maritime Group of Denmark and operate under long-term charters with various companies.

The new Chinese brand looks to build on the strong momentum in the sector. Officials said it is also part of a plan to create more global high-end cruise travel for the Chinese market.