Wednesday, June 09, 2021

Relativity Space's reusable Terran R rocket can be 3D-printed in 60 days

By Nick Lavars
June 08, 2021

A render of Relativity Space's Terran R rocket
Relativity Space

3D printing has come to play a significant role in modern rocket construction, with key players like Rocket Lab, NASA and SpaceX all leaning on the technology in producing their spacecraft. Startup Relativity Space is now coming to the party with its freshly unveiled Terran R rocket, which it describes as an entirely 3D-printed launch vehicle that can be created from raw materials in 60 days, and which is fully resuable.


In revealing its plans for the Terran R rocket, Relativity Space describes it as a two-stage launch vehicle that stands 216 ft (66 m) tall with a 16-ft (4.9-m) diameter. The California-based company is designing the rocket to launch satellites and for multi-planetary travel, equipping it with an ability to lift 20,000 kg (44,000 lb) into low-Earth orbit, close to the payload capacity of SpaceX's Falcon 9 rocket at 22,800 kg (50,265 lb).


The first stage of the Terran R rocket will be powered by seven of Relativity Space's Aeon R 3D-printed rocket engines that each generate 302,000 lb of thrust
Relativity Space

The rocket will be powered by seven of the company's Aeon R 3D-printed rocket engines that each generate 302,000 lb of thrust, while the upper stage will carry just one of its 3D-printed Aeon Vac engines. Relativity Space says the rocket will be fully reusable, including these engines, the first and second stages and the 5-m (16.4-ft) fairing used to protect its payloads. How it will retrieve all of this following launch is at this stage unclear, though such a feat won't be easy.

It also describes the rocket as the world's first to be entirely 3D printed. It will be manufactured using a mix of artificial intelligence and autonomous robots to print the structures and engines, a process the company says results in far fewer parts and an ability to turn raw materials into a standing rocket within 60 days. It also says this approach allows for unique aerodynamic features and geometries that wouldn't be possible with traditional production methods.


Relativity Space says its Terran R rocket can be 3D printed from raw materials in 60 days

Relativity Space

"Relativity was founded with the mission to 3D print entire rockets and build humanity’s industrial base on Mars," says Tim Ellis, CEO and co-founder of Relativity Space. "We were inspired to make this vision a reality, and believe there needs to be dozens to hundreds of companies working to build humanity’s multi-planetary future on Mars. Scalable, autonomous 3D printing is inevitably required to thrive on Mars, and Terran R is the second product step in a long-term journey Relativity is planning ahead.”


Relativity Space doesn't plan to launch the Terran R until 2024 from Cape Canaveral, but says it has already signed its first customer contract for the vehicle. The Terran R is actually the second rocket in the Relativity Space stable, following in the footsteps of its first and far smaller Terran 1, which will also be 3D printed and is set to launch for the first time this year. While it is 20 times smaller than the Terran R, the company says it has already secured nine contracts from private and public sector customers to use the Terran 1 to launch payloads into space.

"Together with our first rocket Terran 1, our second product, Terran R, will continue to take advantage of Relativity's disruptive approach to 3D printing – reduced part count, improved speed of innovation, flexibility, and reliability – to bring to market the next generation of launch vehicles," says Ellis.

The company also revealed it had closed a US$650 million Series E equity funding round that will enable scaling of the Terran R program and long-term infrastructure development.

You can check out the promo video for the Terran R below.

This Is Terran R

Source: Relativity Space


Relativity Space unveils fully reusable,3D-printed Terran R rocket


By Mike Wall 
SPACE.COM

The 216-foot-tall rocket is expected to start flying in 2024.

 Video A fully reusable, 3D-printed rocket will be launching satellites to orbit three years from now, if all goes according to plan.




Today (June 8), Relativity Space revealed details of Terran R, a new two-stage rocket that's key to the Southern California startup's bold off-Earth goals, which include helping humanity get a foothold on Mars.

"Terran R is at the cutting edge of rocket innovation and design," Zach Dunn, senior vice president of engineering and manufacturing at Relativity Space, said in a statement. "Fully reusable and entirely 3D printed, Terran R will be well suited to serve customers' evolving needs in the large satellite constellation industry, while also representing a significant leap towards achieving our mission of building humanity's industrial base off of Earth."

Related: Relativity Space will 3D-print rockets at new autonomous factory


Artist's illustration of Relativity Space's Terran R rocket, a fully reusable 3D-printed vehicle that's expected to start flying in 2024. (Image credit: Relativity Space)

Terran R will be a big step up in power and performance from the two-stage Terran 1, an expendable rocket that Relativity Space expects to start flying later this year. Nine different customers have already signed contracts to put payloads on Terran 1, company representatives said.


Terran 1 is 115 feet (35 meters) tall by 7.5 feet (2.3 m) wide and can deliver a maximum of 2,756 lbs. (1,250 kilograms) to low Earth orbit (LEO), according to its specifications page. The vehicle's first stage is powered by nine of Relativity Space's Aeon 1 engines, while the upper stage features one vacuum-optimized Aeon.

The engines, which burn liquid oxygen and methane, are 3D printed, just like the rest of the rocket. This manufacturing strategy allows Relativity Space to build rockets with 100 times fewer parts than those of its competitors and churn out a completed vehicle in less than 60 days, company representatives said.


Artist's illustration of Relativity Space's Terran 1 (left) and Terran R rockets, with a person for scale. (Image credit: Relativity Space)

Terran R is expected to launch for the first time in 2024. Like Terran 1, it will depart from a pad at Cape Canaveral Space Force Station, on Florida's Atlantic Coast.


Terran R will be 216 feet (66 m) tall by 16 feet (4.9 m) wide, with the ability to loft more than 44,100 lbs. (20,000 kg) to LEO, Relativity Space representatives said. The rocket's first stage will be powered by seven Aeon R engines, a brawny, high-pressure cousin of the Aeon 1. Terran R's upper stage will feature one vacuum Aeon, as on Terran 1.

Terran R's payload capacity is close to that of SpaceX's workhorse Falcon 9, a pioneer in rocket reuse. Falcon 9 first stages regularly and repeatedly come back to Earth after sending satellites on their way to orbit; last month, for example, a Falcon 9 booster known as B1051 launched and landed for a record 10th time.


Relativity Space - 3D-Printed Rockets 'Built and Flown in Days'


But Relativity Space, which was founded in 2015, aims to take reuse a step further with Terran R. The entire rocket — the first stage, the second stage and the payload fairing, which protects satellites during launch — will be reusable, company representatives said.

"There’s an organic relationship between 3D printing and reusability, and it gives us an unparalleled advantage to design the best fully reusable rocket possible," Relativity Space co-founder and CEO Tim Ellis said in the same statement.

Terran R has been in Relativity Space's plans for a while, but the company decided over the past year or so to accelerate its development. That work will be aided by an infusion of investor cash — $650 million in newly secured equity funding, the company announced today.

Such a haul is not exactly unprecedented for Relativity Space. The company raked in $500 million in its previous investment round, which was announced in November 2020.



Relativity Space's new Terran-R will be a completely reusable rocket standing 216 feet tall with a 16-foot diameter and a 5-meter payload fairing. (Image credit: Relativity Space)

"Relativity was founded with the mission to 3D-print entire rockets and build humanity’s industrial base on Mars," Ellis said.

"We were inspired to make this vision a reality, and believe there needs to be dozens to hundreds of companies working to build humanity’s multiplanetary future on Mars," he added. "Scalable, autonomous 3D printing is inevitably required to thrive on Mars, and Terran R is the second product step in a long-term journey Relativity is planning ahead."

Though today marked Terran R's official unveiling, the rocket's existence was not a secret: In February, CNBC's Michael Sheetz wrote an in-depth story about the vehicle and its envisioned role.

Mike Wall is the author of "Out There" (Grand Central Publishing, 2018; illustrated by Karl Tate), a book about the search for alien life. Follow him on Twitter @michaeldwall. Follow us on Twitter @Spacedotcom or Facebook.

No comments: