Monday, June 23, 2025

 

Smart textiles for personalized sports and healthcare: A comprehensive review




Shanghai Jiao Tong University Journal Center
Smart Textiles for Personalized Sports and Healthcare 

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  • This review provides comprehensive structural design strategies for the manufacturing of smart textiles, covering fibers, yarns, and fabrics and offers professional guidance for product development in this field.
  • The fundamental performance criteria for sports-oriented smart textiles have been provided, highlighting the key attributes required for their optimal functionality in athletic applications.
  • This review systematically introduces the diverse roles of smart textiles in specific sports scenarios and the stringent requirements they must meet to perform effectively in these environments.
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Credit: Ziao Xu, Chentian Zhang, Faqiang Wang, Jianyong Yu, Gang Yang, Roman A. Surmenev, Zhaoling Li, Bin Ding.





A groundbreaking review on smart textiles has been published in Nano-Micro Letters, led by Professor Zhaoling Li and Professor Bin Ding from Donghua University, Shanghai, China. This comprehensive study explores the latest advancements in the design, preparation, and application of smart textiles, highlighting their potential to revolutionize personalized sports and healthcare. The research provides valuable insights into how these innovative textiles can seamlessly integrate sensing and monitoring capabilities with the comfort and flexibility of traditional fabrics.

Why Smart Textiles Matter

  • Enhanced Comfort and Functionality: Smart textiles combine the breathability and flexibility of traditional fabrics with advanced sensing capabilities, making them ideal for long-term wear during sports and health monitoring.
  • Real-Time Data Collection: These textiles can monitor vital signs, joint movements, and environmental conditions in real-time, providing valuable insights for athletes and healthcare professionals.
  • Versatility in Applications: From sports performance enhancement to health monitoring, smart textiles offer a wide range of applications, including wearable sensors, energy harvesting, and self-powered devices.

Innovative Design and Mechanisms

  • Fiber-Level Innovations: The review discusses various types of smart fibers, including coated, intrinsic, coaxial, and composite fibers, each offering unique advantages for different applications. For example, coated fibers can be tailored with functional materials to enhance their sensing capabilities.
  • Yarn and Fabric Design: Smart yarns and fabrics are created through innovative spinning and weaving techniques, allowing for the integration of multiple functionalities while maintaining the textile's structural integrity. Techniques like core-spinning and braiding are highlighted as effective methods for creating durable and functional textiles.
  • Integration with Electronics: The review explores the integration of microelectronic systems with textiles, enabling the development of wearable devices that can monitor health and performance metrics in real-time.

Applications in Sports and Healthcare

  • Vital Signs Monitoring: Smart textiles can monitor heart rate, body temperature, and respiratory rate with high accuracy, providing essential data for health management.
  • Joint Movement Tracking: These textiles can track joint movements and angles, helping athletes optimize their performance and prevent injuries.
  • Sweat Analysis: Smart textiles can analyze sweat biomarkers, such as lactate and glucose, offering non-invasive methods for monitoring physiological conditions.
  • Data Transmission: The integration of wireless communication technologies allows for real-time data transmission, enabling remote monitoring and analysis.

Future Outlook

  • Scalability and Practical Applications: The review emphasizes the need for scalable and cost-effective manufacturing processes to bring smart textiles from the lab to the market.
  • Further Research: Future work may focus on improving the durability, accuracy, and energy efficiency of smart textiles, as well as exploring new materials and fabrication techniques.
  • Integration with IoT and AI: The potential integration of smart textiles with the Internet of Things (IoT) and artificial intelligence (AI) is highlighted as a promising direction for future research, enabling more intelligent and responsive wearable systems.

Conclusion

Smart textiles represent a significant advancement in wearable technology, offering a versatile and comfortable platform for sports and healthcare applications. This review provides a comprehensive overview of the current state of smart textiles, highlighting their potential to transform personalized sports and healthcare. As research continues to advance, smart textiles are poised to become an integral part of the next-generation wearable devices, enhancing human performance and well-being.

Stay tuned for more groundbreaking research in the field of smart textiles as Professor Zhaoling Li and Professor Bin Ding continue to push the boundaries of wearable technology!

Bi-layered coating: A breakthrough in fire-resistant materials




Shanghai Jiao Tong University Journal Center
Bi‑Layered, Ultrathin Coating Initiated Relay Response to Impart Superior Fire Resistance for Polymeric and Metallic Substrates 

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  • Relay response of bi-layered coating achieved fast response and extended protection.
  • 320-µm coating achieved over 900 s of burn-through resistance.
  • 320-µm coating achieved extended electrochemical stability for battery under fire.
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Credit: Wei Tang, Qi Chen, Junxiao Li, Xiang Ao, Yunhuan Liu, Lijun Qian*, Silvia González Prolongo, Yong Qiu, De-Yi Wang.





Fire safety is a critical concern across various industries, from construction and transportation to electronics and energy storage. Traditional flame-retardant coatings often fail to provide both immediate and prolonged protection, limiting their applicability. Now, researchers from the IMDEA Materials Institute, Beijing Technology and Business University, and Universidad Rey Juan Carlos, led by Professor Lijun Qian and Professor De-Yi Wang, have developed an innovative bi-layered coating that addresses these challenges. Their findings, published in Nano-Micro Letters, demonstrate superior fire resistance with a mere 320-micron thickness.

Why This Bi-Layered Coating Matters

  • Fast Response and Extended Protection: The bi-layered coating combines an intumescent flame-retardant (IFR) outer layer and a ceramifiable inner layer, enabling both rapid response to fire and long-lasting protection.
  • Superior Burn-Through Resistance: The coating withstands fire temperatures up to 1400°C for over 900 seconds, significantly outperforming traditional coatings. This level of protection is crucial for materials like aluminum and glass fabric-reinforced epoxy resin, which typically burn through in under 200 seconds.
  • Enhanced Electrochemical Stability: When applied to lithium soft-package batteries, the bi-layered coating suppresses the formation and decomposition of solid interface layers, leading to prolonged electrochemical stability and fire safety.

Innovative Design and Mechanisms

  • Relay Response Effect: The bi-layered structure functions like a relay, with the IFR layer providing immediate protection and the ceramifiable layer offering long-term stability. The IFR layer rapidly forms a char barrier at temperatures below 300°C, while the ceramifiable layer undergoes a phase transformation at around 550°C to create a durable ceramic barrier.
  • Optimized Formulations: The researchers optimized the formulations of both the IFR and ceramifiable layers. The IFR layer, enhanced with alumina synergists, achieves a 31% residue yield at 800°C, while the ceramifiable layer, composed of low-melting glass powder and other fillers, maintains over 97% residue yield.
  • Thermal Insulation and Barrier Effect: The bi-layered coating not only provides a rapid response but also excellent thermal insulation. The char layers formed during combustion effectively block heat transfer, protecting the underlying substrate from prolonged exposure to high temperatures.

Future Outlook

  • Scalability and Commercialization: The thin and efficient nature of the bi-layered coating makes it highly scalable and suitable for large-area applications. Its ability to provide both rapid and long-lasting protection positions it well for commercial adoption in various industries.
  • Versatility in Applications: The bi-layered coating has demonstrated effectiveness on multiple substrates, including polyurethane foam, aluminum, and glass fabric-reinforced epoxy resin. Its potential applications extend to fire-resistant coatings for buildings, flame-retardant materials for transportation, and fire-safe energy storage devices.
  • Mechanistic Insights: This study provides valuable insights into the mechanisms of intumescent flame retardancy and ceramification, offering a blueprint for further development of high-performance flame-retardant coatings.

Stay tuned for more groundbreaking advancements from Professor Lijun Qian and Professor De-Yi Wang as they continue to push the boundaries of fire-resistant materials!